A mezzanine floor system is erected over an existing, enclosed floor within an industrial building. Suppose a warehouse has the capacity to store 10,000 pallets. After a few years, an additional 3,000 pallets need to be stored. Leasing a new warehouse space is not a wise financial decision. And you cannot overstuff the existing racks. But there is a lot of vertical space left to be used. Adding a mezzanine floor system is the ultimate solution across industrial spaces. Some studies suggest that expanding the building can cost 3 to 5 times more than installing a mezzanine floor.
Steel Mezzanine Floor Design Explained
The steel decks of mezzanine floors are framed to beams and supported by joists that run parallel to the walls. This design makes the best use of vertical space while leaving the floor space almost clear. Stairs are used to reach the mezzanine floor. On this floor, multilevel equipment can be posted, goods can be stored, or these can also be used as walkways. The mezzanine floor building system manufacturers use steel due to its excellent tensile strength and machinability.
Mezzanine Floor Benefits
Whether it is space optimization or cost savings, the mezzanine floor systems have many benefits for industries.
- Adds To Existing Floor Space: The right design of a mezzanine floor increases the usable floor space significantly. Industrial buildings have 30-40 ft of height, and the mezzanine floor addition maximizes the area without adding to the building’s footprint.
- Utilizes Unused Space: Because these are installed within the existing area, the mezzanine floors use the vertical space that remains vacant otherwise. This volume is turned into a productive working area.
- Provides Separate Section: Raw materials, finished goods, packaging supplies, quality control teams, and office staff require separate zones. A mezzanine floor streamlines the workflow by providing a distinct area for the administrative department, quality analysis, or others.
- Reduces Expansion Costs: Steel mezzanine installation can save businesses from the cost of purchasing new land, construction at a new site, expansions, and relocations. It also reduces downtime within the facility since the manufacturing of steel parts is carried out off-site.
Role of Structural Steel in Mezzanine Floors
The performance of the mezzanine floors has a lot to do with the kind of steel used in their manufacturing. It is selected based on the optimized design of the structure. The aim is to keep dead weight minimal while ensuring enough strength and resilience of the mezzanine system. Hot rolled, cold rolled, and galvanized steel are popularly used in the construction.
Conclusion
Every inch of an industrial space is planned well before the foundation is laid. Based on the operations of any factory, workshop, or warehouse, the inventory, administrative area, and production lines are clearly separated. However, the growth in business brings a new challenge, which is the lack of space. The mezzanine floor building systems resolve this problem by adding a new space within the building.
VGS Solar and Building System Pvt. Ltd. is a well-established manufacturer of mezzanine steel structures. We provide these systems for high-rise buildings, power plant buildings, commercial complexes, etc.
Frequently Asked Questions
Steel is ideal for the deck of a mezzanine due to its high tensile strength. It has a ribbed profile to form a robust structure with the concrete slab.
Yes, with proper evaluation, a strong foundation, joists and anchor installation, mezzanine floors can be added to concrete.
A mezzanine floor can support the weight of a light office space, some production machinery, and medium weight goods storage.
Most mezzanine floors are customized as per the building’s specific conditions and operational needs.
Yes, the mezzanine floors are manufactured in modular design so they can be relocated to a new space or modified also.